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5 Steps: Free Money.
5 Steps: Free Money.
Losing Money You Can't See?
Losing Money You Can't See?
Most factories waste $20K+ annually on searchable, fixable problems.
Most factories waste $20K+ annually on searchable, fixable problems.
Download the free 5 Step Guide.
Download the free 5 Step Guide.
Proven Results Across Northeast Ohio:
Proven Results Across Northeast Ohio:
100+ manufacturing jobs saved
Turned failing plant into $1B acquisition
$200K+ in monthly quality savings delivered
60%+ throughput increases
100+ manufacturing jobs saved
Turned failing plant into $1B acquisition
$200K+ in monthly quality savings delivered
60%+ throughput increases
Partnering to keep Northeast Ohio's manufacturing base strong and competitive.
Partnering to keep Northeast Ohio's manufacturing base strong and competitive.
Aurora • Solon • Twinsburg
Aurora • Solon • Twinsburg
Hudson • Streetsboro • Chagrin Falls
Hudson • Streetsboro • Chagrin Falls
Cleveland • Akron • Canton
Cleveland • Akron • Canton
Recent Assembly Improvement
Recent Assembly Improvement
I study and improve manufacturing processes to eliminate 8 wastes
Defects
Overproduction
Waiting
Non-Utilized Talent
Transport
Inventory
Motion
Extra Processing
In this project I reduced Waiting, Non-Utilized Talent, Transport, Inventory, Motion, and Extra Processing to achieve 2.4x Productivity improvement (Output divided by Labor).
This improvement freed up one employee (FTE) to go help in another backlogged department! Go see the Breakdown
Capacity and Cost Breakthroughs
Capacity and Cost Breakthroughs
Before & After
Before & After
Before = 60 units per week at $50 in labor per piece
After = 100 units per week at $20 in labor per piece
Would you rather have more or less?
Do you you want it to be more expensive or less?
How about more units, using less than half the original assembly labor per piece?
Northeast Ohio Manufacturing Excellence
Northeast Ohio Manufacturing Excellence
Serving Cleveland-area manufacturers including Solon, Euclid, Twinsburg, Bedford, Streetsboro, Macedonia, and Aurora.
While others improve incrementally, we can innovate immediately. Same destination in half the time.
Choosing Innovation over Incremental Improvements.
Choosing Innovation over Incremental Improvements.
Any of the other Northeast Ohio Process Improvement Professionals will happily come in and help you find a kaizen path toward 1% gains, take a bow, and leave. Kaizen is meant to be organic and easy; normal everyday stuff. Don't pay for kaizen. Today your US Manufacturing company needs more than 1% improvement.
Toyota's breakthrough performance came from systematic innovation under competitive pressure, not gradual optimization of existing processes. They're best known today for excellence through kaizen because of the foundation of innovation laid 80 years ago.
Modern competitive pressures require modern solutions. Sometimes incremental improvement isn't enough.
Biggest Turnaround Yet: From 9 months of uncontrollable losses to +29% Earnings before Tax & 45% Profit on COGS
$954k/week Revenue Rescue
$954k/week Revenue Rescue
Company Turned around and sold for $ 1 Billion
Company Turned around and sold for $ 1 Billion
Manufacturing problems solved with step changes, not minor savings.
Manufacturing problems solved with step changes, not minor savings.
For results that compound and skyrocket, rather than plateau.
For results that compound and skyrocket, rather than plateau.
Our Most Dramatic Result Proves We Can Accomplish Anything :
Our Most Dramatic Result Proves We Can Accomplish Anything :
🔩 New parts taking 10+ Minutes to Find and Identify
🔩 New parts taking 10+ Minutes to Find and Identify
--> Reduced to seconds with NEW Inventory Management & Part Identification Methods
📉 Employee Turnover as high as 267%
📉 Employee Turnover as high as 267%
--> Stabilized workforce through process & design improvements + enhanced communications
💸 Negative Earnings
💸 Negative Earnings
--> Transformed 9 months of uncontrollable losses to +29% EBT and a company sale with valuation exceeding $1 Billion.
The company suffered through 9 months at Negative Six Percent Earnings before the transformation.
Who would bother? At a plant with 267% employee turnover and 9 months of losses, I delivered $954,000/week profitability in under 90 days.
Proudly serving Northeast Ohio manufacturers in Chagrin Falls, Bainbridge, Solon, Aurora, Twinsburg, Hudson, and Streetsboro, Ohio.
Proudly serving Northeast Ohio manufacturers in Chagrin Falls, Bainbridge, Solon, Aurora, Twinsburg, Hudson, and Streetsboro, Ohio.
See if we are a good fit - call (330)732-5744 or get a free sample of the simplicity I bring to manufacturing.
Step Changes Win Wars
Step Changes Win Wars
While competitors are slicing seconds from processes through kaizen theater, we're building you forward facing solutions that make their improvements irrelevant. I believe the best improvement strategy is immediate innovation.
Traditional firms can coast on decades of recognition.
I compete with speed, innovation, and huge, measurable outcomes.
Your operational challenges get my complete focus, because my reputation depends entirely on your success.
Ready to Transform Your Operations?
Ready to Transform Your Operations?
Manufacturing Revitalization or Methods Refinement?
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