I'm Mitch Robinson. I find it and give it back to them.
Since 2010, I've helped Midwest manufacturers turn struggle into simplicity. Not with expensive equipment. Not with more headcount.
It's all in smarter systems and processes that unlock what's already there. Resourceful. Clean inputs and outputs. Simplicity. Signals.
My track record:
Transformed a failing assembly plant with 267% turnover and 9 months of losses into $954,000/week profitability. - Power Equipment
Found $200,000/month in quality savings. - Medical devices.
Increased assembly productivity up to 2.4x. - Consumer goods industry.
I work with manufacturers in the Cleveland-Akron corridor who are tired of firefighting and ready to fix what's actually broken.
I solve three problems that cost you money every single day:
→ Bottlenecks that cap your capacity (you can't get paid for what you can't make)
→ Quality defects that create waste and rework (paying double for something ugly)
→ Material flow chaos that kills productivity (10 minutes searching for parts = money on fire as those minutes ripple and spread)
Purdue Industrial Engineering + 15 years on actual factory floors = I know what works in theory AND in reality.
What I Actually Do:
Find the real bottleneck (often not where everyone thinks)
Fix quality problems at the source (vs. catch in inspection)
Make material flow make sense (so people stop searching)
Balance lines so work doesn't pile up (or starve out)
Learn how to transform your manufacturing challenges into spare cash.
I have an unreasonably ambitious goal.
I want to help every struggling or growing factory in Northeast Ohio meet their targets. All of them. I've got fewer than 55 years left to pull it off, and I'm genuinely going to try.
If I serve 20-40 plants per year. some just a single visit, others longer term, I can mathematically reach every plant in the four-county area I serve. That's roughly 3,300 factories over the next five decades.
You know the story about the girl throwing starfish back into the ocean? A man walks up and says, "Look at this beach. There are thousands. You can't save them all. Even ten hours would barely make a difference."
She picks up another starfish, throws it back in, and says: "Made a difference to that one."
My middle school principal, Mr. Quimby, read us that story during the first week of 6th grade. He wore a gold starfish pin. In a school of 750 students, it would have been easy to feel invisible. But Mr. Quimby made sure we knew: one act matters.
That's this. Maybe I can't fix every factory. But I can fix yours. And the next one. And the one after that.
WHY THIS MATTERS
I've spent 15 years watching manufacturers struggle with problems I know how to solve.
I've typed 120 six-digit serial numbers into a system that didn't accept pasted values. When I was halfway done, a mouse slip deleted everything. So I typed them all again. Why? To find the common thread in defect origins through their signoff histories. It took over 40 minutes. It revealed the pattern. It fixed the problem.
I've opened a 484-page equipment manual and figured out how to change settings that had been screwing up readings for four months before I arrived. Nobody else had opened the manual. They just kept working around bad data.
I've seen a snowplow company destroy their reputation by cutting corners to improve margins. They introduced cheap plows that couldn't handle the actual work of snow removal. Products once known for quality became literal shells—thinner metal, cheaper components, customer complaints flooding online forums. Short-term profit. Long-term disaster.
I've walked through a warehouse stacked ceiling-high with rusted baskets of decades-old parts. Over 1,000 SKUs. Someone decided to run every year's forecast at once and store the parts "until needed." The forecast was always wrong. The parts fossilized. Spare parts were 7% of revenue but consumed thousands of square feet and massive carrying costs. Nobody questioned it for years.
These aren't rare stories. This is what happens when manufacturers don't have systematic problem control.
HOW THIS WORKS
You pay for pest control without blinking.
You pay for rug cleaning without blinking.
You pay for first aid kit refills without blinking.
None of those services promise to add $1 Million to your annual profits.
Yet suggest bringing in someone to systematically eliminate manufacturing waste, and suddenly it's "we'll think about it."
Here's what's happening: Preventative pest control is normal. Preventative problem control isn't. Yet.
The Northeast Ohio manufacturers who treat process improvement like pest control—regular, systematic, before problems become crises—those are the companies who will dominate for the next 5, 15, 55+ years.
My approach: Show up bi-weekly. Find the low-hanging fruit in systems and processes. Make sure things are organized in ways that make sense. Ensure everyone knows the best way to do each task. Fix what's bugging your team before it becomes a crisis.
Some clients need a month. Others need a year. Either way, I'm solving problems—not sitting in recurring meetings waiting for the next breakdown.
I'm an expert-level individual contributor. I spend my time in the High Effort/High Impact quadrant. While others are building complex macros or waiting for the perfect ERP system, I'm opening manuals and fixing what's actually broken.
I'm cheaper than your forklift lease, and I'll probably save you more money too.
THE INVITATION
I want Northeast Ohio to become THE name in world-class manufacturing. Not just competitive. World-class. The region other manufacturing hubs are chasing.
That only happens one factory at a time.
There are other consultants. Big firms with nine-month programs. Six Sigma Black Belts charging $15K for analysis paralysis. I'm not that.
I need partners who want to win, not customers who want to be sold to.
If you've got a team, a product, and a building, but you can't always meet demand, let's talk. Let's make this region unstoppable.
Monthly problem control for your processes.
According to my calculations, the ROI is about 100x better than Cintas or Terminix.
CORE PRINCIPLES
Fix the root cause, not the symptom.
Stop being too busy mopping to turn off the faucet. I find what's actually broken and fix it permanently.
Simple solutions beat complex ones.
The best improvements can seem obvious once someone points them out. Creativity before capital.
Reality beats theory every time.
I work with what you have, where you are, no textbook fantasy. If it doesn't work on your shop floor, it doesn't work.
Speed matters.
Every day you wait to fix a problem costs money. I move fast because slow solutions are expensive.
Measure what matters.
Revenue, quality rejects, cycle time, employee turnover. Everything else is just noise.
Leave you better than I found you.
My job isn't to create dependency - it's to solve problems and teach your team ways to keep them solved.^
^This requires:
1. the technical solution (that's me)
2. sponsorship support (that's you)
3. sustainability mechanism (included in every project is all you'll need to know, the how and why, the visual aids, the files, forms, training, videos, whatever we come up with to keep the fix from slipping).
If I don't find improvements worth at least your monthly investment in the first 30 days, that month is free. No implementation requirements.
Test the model without betting the farm
Scope:
Multiple brief sessions on-site, 8+ hours monthly total
Single-process optimization focus
Findings report within 48 hours
Email/phone support between visits
Monthly performance tracking
Typical Applications:
Quality system gaps (acceptance criteria, rework loops)
Material flow inefficiencies (retrieval time, staging issues)
Line balance analysis (single department per visit)
Documentation clarity improvements
Real Example: G.O.T.S.-certified lifestyle goods - Assembly improvement from 4 units/employee to 10 units/employee through waste elimination and simplification.
Best For: Testing the model without deep commitment. Companies with one clear constraint consuming resources.
This is where most manufacturers see 10x ROI within 90 days.
Systematic improvement for operations ready to eliminate chronic problems
Scope:
16+ hours on-site monthly (weekly visits)
Multi-process optimization
Root cause analysis for recurring defects
Line balancing across 2-3 areas
Bi-weekly leadership review sessions
Priority phone/email support
Typical Applications:
Cross-department flow optimization
Quality system standardization
Capacity analysis and throughput improvement
Training program development
New product introduction support
Real Example: Medical device manufacturer - $200,000/mo. quality savings through intense analysis and standardization
Best For: Operations with 2-4 known problems. Companies under $20M revenue seeking sustained improvement without additional full-time engineering headcount.
For when the factory is on fire and you need someone who's seen worse. This is crisis mode. Let's be honest about that.
Scope:
40-100 hours on-site monthly (2-4 days/week)
Complete operational assessment
Quick response capability & priority access
Frequent leadership touchpoints
Full documentation and knowledge transfer
Typically 90-day intensive program
Typical Applications:
Urgent capacity crises (months behind orders)
Quality spirals threatening customer relationships
Post-acquisition operational integration
Major expansion requiring rapid scaling
Failing operations
Real Example: LayerZero Power Systems assembly plant. When I arrived: 267% employee turnover (120+ people quit out of 45 positions in one year), 9 months continuous financial losses, 6+ months behind shipments, zero part identification system, only 1 person out of 50 knew how to build the product. Process control incidents measured in dozens do hundreds per day. Classic operational crisis.
What we implemented: Embossable aluminum-clad part tags that survived powder coat and cure. Guided functional development of web-based inventory database showing 3D part references, "where used" data, and shelf locations. Standardized material handling, line clearance procedures, and job performance documentation.
Results: Part retrieval time dropped from 10+ minutes to under 30 seconds. Achieved first profitability after 9+ months of losses. 2023 sustained $954,000/week revenue. Plant avoided closure, turned around and sold for over $1 Billion.
Best for: Crisis or rapid scaling situations requiring near full-time presence. Operations where delay equals existential risk. Interim site leadership.
Simple commitment: If we don't identify improvements worth at least your monthly investment in the first 30 days, that month is free. No implementation requirements. No fine print. Just results or refund.
Why this works: Since 2020, I've never walked a manufacturing floor without finding 3-5x the monthly fee in waste within the first visit. The gaps are always there: flow inefficiencies, missing or vague standards, shifting / phantom constraints.
Step 1: Initial Consultation (30 minutes, free) Review current constraints, discuss whether fractional engineering fits your situation. No sales theater—just honest assessment of problems and approach.
Step 2: On-Site Assessment (3-4 hours, free) Walk the floor, observe one process, identify 2-3 high-impact opportunities. Written findings within 48 hours including waste quantification and root cause analysis.
Step 3: Engagement & Implementation Choose service tier, begin weekly or bi-weekly visits. First improvements typically implemented within 2-3 weeks. Monthly performance tracking confirms ROI.
I can implement fixes personally or guide your team through them. Whatever makes sense for your operation.
Caution: Here's what happens when we fix your bottleneck: You get..... a new bottleneck! If assembly was limiting you at 100 units/day and we optimize it to 200 units/day, congratulations. Now the press brake (or whatever) is the constraint. You can only assemble as many units as you can fabricate components for.
That's not a bug, it's a feature.
It means we're making real progress. I coordinate with scheduling and purchasing so your teams don't run out of work. We fix constraints systematically, one at a time, until you hit your capacity target.
And here's the interesting part: Once we've cleared the obvious bottlenecks, that's when the real leverage appears. Faster changeovers. Smarter batch sizing. Make-vs-buy decisions that suddenly pencil out differently.
The factory you thought you knew starts revealing new possibilities.
Available à la carte or bundled with ongoing engagement:
→ New Product Introduction Support
Design for manufacturability review, line setup, ramp-up optimization
→ ISO/Quality System Internal Audit
Find the gaps before your auditor does
→ Training Program Development
Document your processes so they actually get followed
Contact for project-specific pricing.
Monthly Contracts:
Standard pricing as listed
30-day cancellation notice
Flexibility for project-based work
Annual Contracts:
15% discount across all tiers
Priority scheduling
Rate lock through 2025
Quarterly strategic planning session included
Most clients start monthly, convert to annual within 4-6 months once ROI becomes evident.
Choose Level 1: Minimum Risk if: You need to prove ROI before expanding scope, your budget is tight, or you have one specific problem that needs solving now.
Choose Level 2: Mindful Recovery if: Your team is firefighting daily, you have multiple chronic problems, or you're tired of putting out the same fires over and over.
Choose Level 3: Manufacturing Revitalization if: Your operation is in actual crisis. Months behind on orders. Quality issues with over 50% of finished goods. Customers threatening to leave. You need someone who's seen worse and fixed it.
Not sure yet?
Free consultation. I'll walk through your constraints and identify where to start. It’s an engineering assessment, not a sales call.
I do always have a couple of takeaways from the first visit, and I share those freely. But beyond those, if I don’t see a path to real impact, I’ll let you know up front. This is how I keep my focus on the Ohio factories where gains can be massive and impactful.
I guarantee my own ROI 100%.
Whatever you spend on improvement services will be covered by the outcomes. Minimum. In some cases, outcomes have paid for the service by 5x, 10x, or even 100x.^
That means you're already spending this money every month! On waste, rework, or opportunity cost. You might as well redirect it toward sustainable improvements.
^No fine print here. Other consultants have to say "results not typical." For me these results are typical. So far. Maybe you'll be an outlier. 200x. Incredible.
Most manufacturers budget 1-5% of revenue for scrap. On $10M in sales, that's $100,000-$500,000 you're planning to throw away. What if instead of accepting that loss, you invested a fraction of it to eliminate the root causes?
YEP there's a catch.
This only works for the right manufacturers.
You need to be the kind of leader who:
→ Believes manufacturing excellence is a competitive advantage
→ Understands that sustainable change requires ongoing attention
→ Values measurable results over motivational posters
→ Wants to build something remarkable, not just maintain status quo If that's you, let's talk. If it's not, keep doing what you're doing. Your competitors appreciate it.
Not much of a catch, sure, but if it weeds out 6 or 7 bad prospects next month, that's way less driving and awkward conversations.
You've made it this far, I'll be glad to serve.
Your Next Step: Schedule a free assessment. No charge. No obligation.
Call 330-732-5744 or email to set up an introduction.
"Stop mopping. Turn off the faucet."
Every month you wait is another month of preventable waste. The manufacturers who act now build the advantage.
mitch@mrconsult.ing - direct
info@mrconsult.ing - inquiries & curiosity
New confidential and anonymous tip email line.
Know a factory that's struggling but the owner/manager isn't looking for help? Send me their info anonymously.
I'll reach out professionally. If they sign up, you each get $50.
Your identity stays completely confidential.
Send the lead:
anonymous@mrconsult.ing - anonymous & confidential tip line 🥸