Beyond Basic Process Improvement

The Problem: Your facility invested heavily in advanced manufacturing equipment, but performance has plateaued. Previous operators left. Documentation is incomplete. The manual is lost, but you remember one thing - the page count. 484 pages. How could we lose a binder that big?!

Your team avoids adjusting settings they don't fully understand.

My Approach: I dive directly into complex industrial equipment and can become your facility's leading expert. Fast. Then I optimize performance quicker than a field service technician can search up flights to Cleveland. 

Proven Equipment Mastery

Wire Processing Systems (Komax)

The Challenge: Complex wire processing with materials ranging from standard conductors to tough Teflon insulation, coaxial cables, and ribbon assemblies.

My Solution:

• Precision Programming: Optimized drive speeds, pressure settings, blade selection, cut depths, cutting speeds, dwell times, and pull force parameters

• Quality Assurance: Consistently produced 10 consecutive perfect cut/strip samples for customer specifications

• Troubleshooting Expertise: Worked directly with repair technicians on RMA units, learning advanced diagnostics from factory experts

Result: Transformed daily operations from trial-and-error to precision manufacturing with repeatable, documented processes.

Optical Inspection Systems (Keyence)

The Challenge: Critical inspection equipment sitting idle because the previous expert had left. Team unable to adjust programs or access measurement data.

My 1-Day Transformation:

• Rapid Mastery: Became facility's leading expert on equipment that had stumped the team for months

• Data Discovery: Found and accessed comprehensive measurement logs with timestamps that nobody knew existed

• Process Optimization: Corrected dimensional tolerances and enhanced display output to show previously unused measurement data

• Root Cause Analysis: Proved 80% of recorded "failures" were repeat measurements of the same defective units

Result: Eliminated need for new rejection tracking system and provided data to reduce customer inspection requirements.

Your Equipment Optimization Advantage

Immediate Expertise

I become your leading equipment expert in hours, not months—even on systems your team has given up trying to understand.

Hidden Capabilities

I discover features, data, and capabilities that even equipment manufacturers didn't highlight during installation.

Cost Avoidance

Instead of expensive replacements or lengthy retraining, I optimize your existing investments for maximum ROI.

Knowledge Transfer

I document everything and train your team, so improvements are sustainable after I leave.

Industries Served

Electronics & PCB Assembly

• Pick and place equipment optimization

• Inspection system programming

• Conformal coating process control

• Automated test equipment enhancement

Medical Device Manufacturing

• Cleanroom equipment optimization

• Validation-compliant process improvements

• Sterilization system efficiency

• Quality control automation

Precision Manufacturing

• CNC optimization and programming

• Measurement system calibration

• Automated assembly line balancing

• Process control system enhancement

General Manufacturing

• Material handling system optimization

• Packaging equipment efficiency

• Production line automation

• Quality inspection enhancement

The Bottom Line

While some consultants avoid your complex equipment or recommend expensive solutions, I make your current investments work harder AND smarter.

Your sophisticated manufacturing equipment represents hundreds of thousands in capital investment. Make sure it's performing to its full potential.

Ready to Unlock Your Equipment's Potential?

Contact me for a free assessment of your most challenging manufacturing equipment.

Mitchell Robinson
Manufacturing Efficiency Consultant
Phone: 330-732-5744
Email: mitch@mrconsult.ing
Website: https://mrconsult.ing

Serving Aurora, Solon, Twinsburg, Chagrin Falls, Hudson, Streetsboro, and throughout Northeast Ohio

Mazak, HAAS, JUKI, Komax, Schleuniger, Keyence, Windows, Android, Mac, Microsoft Excel, and more...